|
| एमओक्यू: | 1 सेट |
| मूल्य: | Based on customization. |
| मानक पैकेजिंग: | औद्योगिक प्लास्टिक फिल्म रैपिंग, स्टील के तार के साथ सुरक्षित। |
| वितरण अवधि: | 30 दिन |
| भुगतान विधि: | एल/सी,टी/टी |
| आपूर्ति क्षमता: | प्रति माह 30 सेट |
The Great Wall panel roll forming machine is specifically designed for the continuous production of decorative and structural metal wall cladding panels with a distinctive ribbed profile. Widely used in modern architectural facades, this profile combines aesthetic appeal with enhanced rigidity.
This production line integrates decoiling, guiding, roll forming, and hydraulic cutting into a fully automated system. It is suitable for processing materials such as galvanized steel, pre-painted steel (PPGI), and aluminum coils. With a stable forming process and precise profile shaping, the machine ensures consistent panel geometry and high surface quality.
Equipped with a PLC control system, operators can easily adjust production parameters, including panel length and cutting accuracy. The line supports medium to high-speed production, making it ideal for manufacturers targeting large-scale building projects while maintaining flexibility for different panel designs.
The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.
| Profile shape | Great Wall panel |
|---|---|
| Material type | Galvanized steel |
| Material thickness | 1.2mm |
The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.
| Decoiler | Power type | Manual |
|---|---|---|
| Weight capacity | 5 Ton | |
| Function | The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line. | |
| Benefits | Manual operation is simple and cost-effective for smaller production volumes. | |
| Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor. | ||
| Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow. | ||
| Guiding unit | Function | The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors. |
| Design | Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding. | |
| Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation. | ||
| Precise alignment improves the overall forming quality, ensuring consistency in the produced panels. | ||
| Roll former | Speed | 15m/min |
| Main power | 7.5Kw | |
| No. of stations | 49 | |
| Driving system | Chain | |
| Frame structure | Wall-panel | |
| Shaft diameter | 70mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Function | The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers. | |
| Equipment color | Normally blue, customizable | |
| Safety cover | Mesh/Enclosed, optional. | |
| Edge waste collection | Function | The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean. |
| Benefits | Prevents waste build-up, ensuring smooth material flow and reducing contamination. | |
| Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs. | ||
| Maintains cleanliness of the work area, improving safety and operational efficiency. | ||
| Cutting unit | Power type | Hydraulic |
| Continuity | The roll former stops when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Customized | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
| Function | The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling. | |
| Benefits | No power consumption, making it a cost-effective solution while ensuring stable panel support. | |
| Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging. | ||
| Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery. |
| Component | Quantity |
|---|---|
| Decoiler | 1 set |
| Guiding unit | 1 set |
| Main machine-Roll former | 1 set |
| Hydraulic cutter | 1 set |
| Hydraulic station | 1 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:2*40GP | |
विडियो
विडियो
विडियो
विडियो
विडियो
विडियो
|
|
| एमओक्यू: | 1 सेट |
| मूल्य: | Based on customization. |
| मानक पैकेजिंग: | औद्योगिक प्लास्टिक फिल्म रैपिंग, स्टील के तार के साथ सुरक्षित। |
| वितरण अवधि: | 30 दिन |
| भुगतान विधि: | एल/सी,टी/टी |
| आपूर्ति क्षमता: | प्रति माह 30 सेट |
The Great Wall panel roll forming machine is specifically designed for the continuous production of decorative and structural metal wall cladding panels with a distinctive ribbed profile. Widely used in modern architectural facades, this profile combines aesthetic appeal with enhanced rigidity.
This production line integrates decoiling, guiding, roll forming, and hydraulic cutting into a fully automated system. It is suitable for processing materials such as galvanized steel, pre-painted steel (PPGI), and aluminum coils. With a stable forming process and precise profile shaping, the machine ensures consistent panel geometry and high surface quality.
Equipped with a PLC control system, operators can easily adjust production parameters, including panel length and cutting accuracy. The line supports medium to high-speed production, making it ideal for manufacturers targeting large-scale building projects while maintaining flexibility for different panel designs.
The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.
| Profile shape | Great Wall panel |
|---|---|
| Material type | Galvanized steel |
| Material thickness | 1.2mm |
The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.
| Decoiler | Power type | Manual |
|---|---|---|
| Weight capacity | 5 Ton | |
| Function | The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line. | |
| Benefits | Manual operation is simple and cost-effective for smaller production volumes. | |
| Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor. | ||
| Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow. | ||
| Guiding unit | Function | The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors. |
| Design | Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding. | |
| Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation. | ||
| Precise alignment improves the overall forming quality, ensuring consistency in the produced panels. | ||
| Roll former | Speed | 15m/min |
| Main power | 7.5Kw | |
| No. of stations | 49 | |
| Driving system | Chain | |
| Frame structure | Wall-panel | |
| Shaft diameter | 70mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Function | The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers. | |
| Equipment color | Normally blue, customizable | |
| Safety cover | Mesh/Enclosed, optional. | |
| Edge waste collection | Function | The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean. |
| Benefits | Prevents waste build-up, ensuring smooth material flow and reducing contamination. | |
| Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs. | ||
| Maintains cleanliness of the work area, improving safety and operational efficiency. | ||
| Cutting unit | Power type | Hydraulic |
| Continuity | The roll former stops when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Customized | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
| Function | The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling. | |
| Benefits | No power consumption, making it a cost-effective solution while ensuring stable panel support. | |
| Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging. | ||
| Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery. |
| Component | Quantity |
|---|---|
| Decoiler | 1 set |
| Guiding unit | 1 set |
| Main machine-Roll former | 1 set |
| Hydraulic cutter | 1 set |
| Hydraulic station | 1 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:2*40GP | |
पता
उद्योग क्षेत्र, बोटौ, कैंजौ, हेबेई प्रांत, चीन
टेलीफोन
86-195-3994-4963
ईमेल
lexi@metalign.cn
